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Powder Coating Removal

From Wikipedia, the free encyclopedia

Powder coating is a type of coating that is applied as a free-flowing, dry powder. The main difference between a conventional liquid paint and a powder coating is that the powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form. The coating is typically applied electrostatically and is then cured under heat to allow it to flow and form a "skin." The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals, such as "whiteware", aluminium extrusions, and automobile and bicycle parts. Newer technologies allow other materials, such as MDF (medium-density fibreboard), to be powder coated using different methods.

While powder coatings have many advantages over other coating processes, there are limitations to the technology. While it is relatively easy to apply thick coatings which have smooth, texture-free surfaces, it is not as easy to apply smooth thin films. As the film thickness is reduced, the film becomes more and more orange peeled in texture due to the particle size and TG (glass transition temperature) of the powder. Also powder coatings will break down when exposed to uv rays between 5 to 10 years.

MRT's process can remove powder coating from any metal surface without harm to the metal just by dipping.

Stadard Methods of Removing Powder Coating

Methylene Chloride is generally effective at removing powder coating, however most other organic solvents (Acetone, thinners, etc.) are completely ineffective. Most recently the suspected human carcinogen Methylene Chloride is being replaced by Benzyl alcohol with great success. Powder coating can also be removed with abrasive blasting. 98% sulfuric acid commercial grade also removes powder coating film.[citation needed] Certain low grade powder coats can be removed with steel wool, though this might be a more labor- intensive process than desired.

MRT's process can remove powder coating from any metal surface without harm to the metal just by dipping. Look at the before and after below.

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last updated: March 29, 2010